Sustainable production technology: newvitaar achieves a green manufacturing closed loop
Newvitaar not only emphasizes environmental protection in material selection, but also actively adopts sustainable production technologies in the manufacturing process, striving to achieve a closed-loop green manufacturing system.
1. Waterless dyeing process
The traditional fabric dyeing process consumes a large amount of water resources and generates wastewater containing chemical pollutants. Newvitaar has introduced an internationally advanced waterless dyeing process, utilizing supercritical carbon dioxide fluid as the dyeing medium. This process achieves even dye attachment to the fabric fibers without the need for water or chemical auxiliaries. Not only does this process save approximately 90% of water resources, but it also reduces wastewater emissions by about 95%. Furthermore, the dyed fabric exhibits brighter and more durable colors that are less prone to fading.
2. Digital cutting system
To reduce fabric waste, newvitaar has adopted a digital cutting system. Through precise calculations by computers, the system optimizes the cutting plan and increases the utilization rate of fabric to over 95%. Compared to traditional manual cutting, the digital cutting system not only effectively reduces fabric waste but also enhances cutting accuracy and production efficiency, ensuring the precise and accurate size of each package.
3. Recycling and reuse of waste materials
newvitaar has established a comprehensive waste recycling and reuse system. The fabric scraps generated during the production process are collected and sorted, and then processed through crushing, cleaning, and re-spinning to produce recycled fibers, which are used to manufacture low-end packaging products or other textile products. Furthermore, the brand collaborates with public welfare organizations to turn some of the recycled fabric scraps into eco-friendly cloth bags, which are donated to children in impoverished areas, maximizing the resource utilization of waste materials and social value.